Designation:A536–84(Reapproved2004)
Standard Specification for
Ductile Iron Castings1
This standard is issued under thefixed designation A536;the number immediately following the designation indicates the year of original adoption or,in the case of revision,the year of last revision.A number in parentheses indicates the year of last reapproval.A superscript epsilon(e)indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1.Scope
1.1This specification covers castings made of ductile iron, also known as spheroidal or nodular iron,that is described as cast iron with the graphite substantially spheroidal in shape and essentially free of other forms of graphite,as defined in Terminology A644.
1.2The values stated in inch-pound units are to be regarded as the standard.
1.3No precise quantitative relationship can be stated be-tween the properties of the iron in various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron(see Appendix X1).
2.Referenced Documents
2.1ASTM Standards:2
A370Test Methods and Definitions for Mechanical Testing of Steel Products
A644Terminology Relating to Iron Castings
pbo
A732/A732M Specification for Castings,Investment, Carbon and Low Alloy Steel for General Application,and Cobalt Alloy for High Strength at Elevated Temperatures E8Test Methods for Tension Testing of Metallic Materials 2.2Military Standard:3
MIL-STD-129Marking for Shipment and Storage
3.Ordering Information
3.1Orders for material to this specification shall include the following information:
3.1.1ASTM designation,
3.1.2Grade of ductile iron required(see Table1,and Sections4and9),
3.1.3Special properties,if required(see Section7),
3.1.4If a different number of samples are required(see Section10),
3.1.5Certification,if required(see Section14),and
3.1.6Special preparation for delivery,if required(see Sec-tion15).
4.Tensile Requirements
4.1The iron represented by the test specimens shall con-form to the requirements as to tensile properties presented in Tables1and2.The irons listed in Table1cover those in general use,while those listed in Table2are used for special applications(such as pipes,fittings,etc.).
4.2The yield strength shall be determined at0.2%offset by the offset method(see Test Methods E8).Other methods may be used by mutual consent of the manufacturer and purchaser.
5.Heat Treatment
5.1The60-40-18grade will normally require a full ferritiz-ing anneal.The120-90-02and the100-70-03grades generally require a quench and temper or a normalize and temper,or an isothermal heat treatment.The other two grades can be met either as-cast or by heat treatment.Ductile iron,which is heat treated by quenching to martensite and tempering,may have substantially lower fatigue strength than as-cast material of the same hardness.
6.Test Coupons
6.1The separately cast test coupons from which the tension test specimens are machined shall be c
ast to the size and shape shown in Fig.1or Fig.2.A modified keel block cast from the mold shown in Fig.3may be substituted for the1-in.Y-block or the1-in.keel block.The test coupons shall be cast in open molds made of suitable core sand having a minimum wall thickness of11⁄2in.(38mm)for the1⁄2-in.(12.5mm)and1-in. (25-mm)sizes and3in.(75mm)for the3-in.size.The coupons shall be left in the mold until they have cooled to a black color(approximately900°F(482°C)or less).The size of coupon cast to represent the casting shall be at the option of the purchaser.In case no option is expressed,the manufacturer shall make the choice.
1This specification is under the jurisdiction of the ASTM Committee A04on
Castings and is the direct responsibility of Subcommittee A04.02on Malleable and
Ductile Iron Castings.
Current edition approved Oct.1,2004.Published October2004.Originally
approved in1965.Last previous edition approved in1999as A536–84(1999)e1.
2For referenced ASTM standards,visit the ASTM website,,or
contact ASTM Customer Service at For Annual Book of ASTM
Standards volume information,refer to the standard’s Document Summary page on
the ASTM website.
3Available from Standardization Documents Order Desk,DODSSP,Bldg.4,
Section D,700Robbins Ave.,Philadelphia,PA19111-5098
1
Copyright©ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA19428-2959,United States.
6.2When investment castings are made to this specification,the manufacturer may use test specimens cast to size incorpo-rated in the mold with the castings,or separately cast to size using the same type of mold and the same thermal conditions that are used to produce the castings.These test specimens shall be made to the dimensions shown in Fig.1of Specifica-tion A 732/A 732M or Figs.5and 6of Test Methods and Definitions A 370.
6.3The manufacturer may use separately cast test coupons or test specimens cut from castings whe
n castings made to this specification are nodularized or inoculated in the mold.Sepa-rately cast test coupons shall have a chemistry that is repre-sentative of castings produced from the ladle poured and a cooling rate equivalent to that obtained with the test molds shown in Figs.1and 2,Figs.4-6,or Appendix X2.The size (cooling rate)of the coupon chosen to represent the casting should be decided by the purchaser.If test coupon size is not
specified,the manufacturer shall make the choice.When test bars will be cut from castings,test bar location shall be agreed on by the purchaser and manufacturer and indicated on the casting drawing.The manufacturer shall maintain sufficient controls and control documentation to assure the purchaser that properties determined from test coupons or test bars are representative of castings shipped.
6.4The test coupons shall be poured from the same ladle or heat as the castings they represent.
6.5Test coupons shall be subjected to the same thermal treatment as the castings they represent.
7.Special Requirements
7.1When specified in the contract or purchase order,castings shall meet special requirements as to h
ardness,chemi-cal composition,microstructure,pressure tightness,radio-graphic soundness,magnetic particle inspection dimensions,and surface finish.
虚拟实验室8.Workmanship,Finish,and Appearance 8.1The castings shall be smooth,free of injurious defects,and shall conform substantially to the dimensions of the drawing or pattern supplied by the purchaser.
8.2Castings shall not have chilled corners or center chill in areas to be machined.
TABLE 1Tensile Requirements
Grade 60-40-18
Grade 65-45-12Grade 80-55-06Grade 100-70-03Grade 120-90-02Tensile strength,min,psi 600006500080000100000120000Tensile strength,min,MPa 414448552689827Yield strength,min,psi 4000045000550007000090000Yield strength,min,MPa
276310379483621Elongation 50mm,min,%
18
12
6.0
3.0
2.0
TABLE 2Tensile Requirements for Special Applications
Grade 60-42-10
Grade 70-50-05Grade 80-60-03Tensile strength,min,psi Tensile strength,min,MPa 600004157000048580000555Yield strength,min,psi Yield strength,min,MPa
420002905000034560000415Elongation
50mm,min,%
10
5
3
Metric in.mm
1⁄2
1
12.725.411⁄221⁄2
38.163.5
N OTE —The length of the keel block shall be
大冶钢
6in.(152mm).
FIG.1Keel Block for Test Coupons
Dimen-sions
“Y”Block Size
For Castings of Thickness Less Than 1⁄2in.(13mm)For Castings of Thickness
1⁄2in.(13mm)to 11⁄2in.(38mm)For Castings of Thickness of 11⁄2in.(38mm)and Over in.
in.
mm A 1⁄2
13125375B 15⁄84021⁄8545125C 2503754100D 410061508200E上海电气商和网
7
1757
1757
175approx
approx
approx
approx
approx
approx
FIG.2Y-Blocks for Test Coupons
FIG.3Mold for Modified Keel Block
FIG.4Sectioning Procedure for Y-Blocks
9.Chemical Requirements
9.1It is the intent of this specification to subordinate chemical composition to mechanical properties;however,any chemical requirements may be specified by agreement between the manufacturer and the purchaser.
10.Number of Tests and Retests
10.1The number of representative coupons poured and tested shall be established by the manufacturer,unless other-wise agreed upon with the purchaser.
10.2In the case of the Y-block,the section shall be cut from the block as shown in Fig.4.If any tension test specimen shows obvious defects,another may be cut from the same test block or from another test block representing the same metal.11.Tension Test Specimen
11.1The standard round tension test specimen with 50-mm gage length shown in Fig.5shall be used,except when the ½-in.(12.7-mm)Y-block coupon is used.In this case,either of the test specimens shown in Fig.6shall be satisfac-tory.
12.Responsibility for Inspection
12.1Unless otherwise specified in the contract or purchase order,the supplier is responsible for the performance of all inspection requirements as specified herein.Except as other-wise specified in the contract or order,the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified herein,unless disapproved by the purchaser.The purchaser reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements.13.Identification Marking
13.1When size permits,each casting shall be identified by the part or pattern number in raised numerals.Location of marking shall be as shown on the applicable drawing.14.Certification
14.1When agreed upon in writing by the purchaser and the seller,a certification shall be made the basis of acceptance of the material.This shall consist of a copy of the manufacturer’s test report or a statement by the seller,accompanied by a copy of the test results,that the material has been sampled,tested,and inspected in accordance with provisions of this specifica-tion.Each certification so furnished shall be signed by an authorized agent of the seller or manufacturer.15.Preparation for Delivery
15.1Unless otherwise specified in the contract or purchase order,cleaning,drying,preservation,and packaging of casting shall be in accordance with manufacturer’s commercial prac-tice.Packing and marking shall also be adequate to ensure acceptance and safe delivery by the carrier for the mode of transportation employed.
15.2Government Procurement —When specified in the con-tract or purchase order marking for shipment shall be in accordance with the requirements of MIL-STD-129.16.Keywords
16.1casting;ductile iron;modular iron;spheroidal
graphite
Metric in.mm
0.0050.130.5012.70.10 2.5250.81⁄8 3.23⁄8
9.521⁄4
57.2
N OTE —The gage length and fillets shall be as shown but the ends may be of any shape to fit the holders of the testing machine in such a way that the load shall be axial.The reduced section shall have a gradual taper from the ends toward the center,with the ends 0.003to 0.005in.(0.08to 0.13mm)larger in diameter than the center.
FIG.5Standard Round Tension Test Specimen
50-mm Gage
Metric Equivalents
硝酸铯< in.mm 0.0050.13 1.025.40.0070.1811⁄431.80.252 6.40 1.435.60.3579.07
13⁄4
44.4
N OTE —If desired,the length of the reduced section may be increased to accommodate an extensometer.
FIG.6Examples of Small-Size Specimens Proportional to
Standard 1⁄2-in.(12.7-mm)Round
Specimen
APPENDIXES
(Nonmandatory Information)
X1.MECHANICAL PROPERTIES OF CASTINGS
X1.1The mechanical properties of iron castings are influ-enced by the cooling rate during and after solidification,by chemical composition,by heat treatment,by the design and nature of the mold,by the location and effectiveness of gates and risers,and by certain other factors.
X1.2The cooling rate in the mold and,therefore,the properties developed in any particular section are influenced by the presence of cores,chills and chaplets,changes in section thickness,and the existence of bosses,projections,and inter-sections,such as junctions of ribs and bosses.Because of the interactions of these factors,no precise quantitative relation-ship can be stated between the properties of the iron in various locations of the same casting or between the properties of a casting and those of a test specimen cast from the same iron. When such a relationship is important and must be known for a specific application,it may be more closely ascertained by appropriate experimentation.
X1.3When reliable information is unavailable on the relationship between properties in a casting and those in a separately cast test specimen,and where experimentation would be unfeasible,the size of the test casting should be so selected as to approximate the cooling rate of the main or controlling section of the casting.
X2.Y-BLOCK SELECTION
X2.1As a general guide for selection of the proper Y-block, the tabulation in Table X2.1,based on cooling rates,shows,for various test coupons,the equivalent geometric shapes with various
dimensions.
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